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Stack type flexographic printing machine

The stack type flexo printing machine is a vertical-station press engineered for mid-web and wide-web converting of paper, film, and flexible packaging. The stacked arrangement places each printing unit above the main web line, which reduces overall machine length and gives operators clear access to color decks. Because the web travels upward through the press, inter-station drying is more effective than on horizontal inline machines, especially when running water-based inks on absorbent paper. For converters that need fast job changeovers, a stack flexo press provides open access to ink trays, anilox rolls, and plate cylinders without removing the web or disturbing tension settings. The same mechanical platform is frequently applied as a stack type paper printing machine for paper sacks, multi-wall bags, wrapping paper, and coated board, while also serving light film and nonwoven applications. A vertical stack flexo press in this range supports both water-based and solvent-based inks, with optional IR or UV curing to handle non-porous films and coated substrates. The standard specification shown below reflects the common production window for flexible packaging and paper converting lines.

Technical parameter Standard configuration / range
Number of print stations2–8 colors, expandable
Maximum web width600–1600 mm
Printing speed10–80 m/min, servo controlled
Substrate range30–300 gsm paper, 20–150 μm film
Unwind / rewind diameter1000–1200 mm, pneumatic shaft
Longitudinal register±0.15 mm, closed-loop tension
Drying systemHot air, IR, or UV
Drive systemAC servo motors per station
Max web tension5–50 kg, load-cell feedback
Anilox line screen200–800 LPI

The stack type flexographic printing machine is built with a heavy-gauge steel frame and precision-ground side plates to reduce vibration at high line speeds. Each printing deck uses a servo-driven plate cylinder, anilox roll, and chambered doctor blade system for stable ink laydown. Operators can control longitudinal and lateral register from the touchscreen HMI without stopping the press, which helps preserve registration on extensible films and lightweight paper. The tension control system uses load-cell feedback on the unwind, rewind, and outfeed sections, with automatic taper tension as roll diameter changes. This prevents web breaks on thin films and keeps consistent ink transfer on porous paper. The drying system combines high-velocity hot air with optional infrared or ultraviolet curing, allowing the press to run water-based inks at higher speeds without blocking or smearing. For quick job setup, each station accepts anilox rolls from 200 to 800 LPI and chambered doctor blades that slide out on rails for washing and maintenance. The following list highlights key mechanical features of this press:

  • Independent servo motors on each color station for fast phase adjustment and reduced mechanical wear.
  • Closed-loop tension control with load-cell feedback on unwind, rewind, and outfeed sections.
  • Quick-change anilox and doctor blade cartridges that cut setup time to under 15 minutes per station.
  • Optional pull-out rail system for washing and maintenance without removing the web.
  • Corrosion-resistant ink trays and stainless steel covers for water-based ink compatibility.

Additional production parameters are shown below:

Optional / performance item Available specification
Doctor blade systemChambered, quick-change
Anilox roll typeCeramic or chrome
Registration accuracy±0.15 mm
Drying temperature40–80°C hot air, adjustable
Noise level≤85 dB(A)
Total power30–150 kW depending on configuration
Max rewind diameter1200 mm

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